Product Name
Piston Insertion Tool for 50ml 2:1 ratio 2-Part cartridges - MixPac Cartridges
Brief Description
This specialized tool is designed for the efficient and standardized insertion of sealing pistons into 50ml 2-part (dual-component) adhesive cartridges, specifically those from MixPac (Sulzer, MedMix) and Atlas Professional that utilize outer push-in-pin style pistons. It ensures proper seating of the piston, eliminating trapped air and preparing the cartridge for optimal dispensing of two-component materials like epoxies, adhesives, silicones, and polyurethanes.
Popular Applications & Uses
- Preparing 50ml 2-part adhesive cartridges for dispensing.- Ensuring air-free and consistent material flow for bonding, sealing, and potting applications.- Facilitating the assembly process in manufacturing and repair operations that utilize dual-component adhesives.- Use in laboratories for precise material preparation.
Industries that Commonly Use It
- Aerospace/Defense - for high-performance adhesive applications.- Automotive Service/Repair - for bonding and assembly in vehicle maintenance.- Chemical Industry - for manufacturing and handling of 2-part chemicals/adhesives.- Construction/ Building Services - for structural bonding, sealing, and installations (e.g., solar, wind turbines).- Engineering Services - for prototyping, repairs, and precise material application.- Fabrication - for general bonding and assembly processes.- General Manufacturing - for various industrial bonding and sealing needs.- Industrial Supply - as a crucial accessory for adhesive dispensing systems.- Metal Fabrication - for bonding metal components with two-part adhesives.- Plastic Fabrication - for bonding plastic parts with two-part adhesives.- Prosumer - for advanced DIY projects and automotive repair.- Transportation/ Specialty Vehicle - for manufacturing and repair of vehicles and transportation equipment.
Special and Unique Features
- Specifically designed for 50ml 2:1 ratio MixPac (Sulzer/MedMix) and Atlas Professional cartridges with outer push-in-pin style pistons.- Facilitates easy and standardized piston installation, crucial after filling operations.- Hollow design allows air to escape during piston insertion, preventing air entrapment and ensuring a void-free seal.- Helps to lock the piston and seal the cartridge shut once fully inserted.- Improves workflow efficiency and ensures accurate piston placement.
Key Properties
- **Compatibility:** Designed for 50ml 2:1 ratio 2-part cartridges, specifically MixPac A-System and Nordson 2k cartridges using push-pin pistons.- **Functionality:** Ensures proper piston seating and air release during insertion.- **Ease of Use:** Simplifies the often tricky process of piston insertion.- **Durability:** Constructed for repeated use in industrial and professional settings.
Surface Compatibility
This tool itself does not have surface compatibility in the traditional sense, as it does not come into direct contact with the substrate being bonded. Its compatibility relates to the *cartridges* and the *adhesives* they contain. The adhesives dispensed using cartridges prepared with this tool are compatible with a wide range of surfaces, including metals, plastics, composites, and more, depending on the specific adhesive formulation (epoxies, silicones, acrylics, polyurethanes).
Known backups / known substitutes
- **Manual Piston Insertion:** Attempting to insert pistons manually without a specialized tool, which can lead to trapped air, inconsistent sealing, and potential damage to the piston or cartridge.- **Alternative Piston Insertion Tools:** Other specialized tools exist for different cartridge types or piston designs (e.g., diaphragm-style piston insertion tools).
Comparison Note
Compared to manual piston insertion, this tool offers a standardized and significantly easier method, ensuring proper air release and a secure seal within the cartridge. This prevents common issues like air bubbles in dispensed material, inconsistent mixing, and material waste, which can occur with improper manual insertion. It streamlines the cartridge preparation process, leading to more reliable and efficient adhesive application.
