Product Name
OptiMixer (Low-Waste) Screw-On 33-Element Mixing Nozzle for 200ml, 400ml, 600ml, 1500ml 2-Part cartridges
Brief Description
The OptiMixer is a high-performance, low-waste static mixing nozzle designed for the precise and efficient blending of two-part adhesives, sealants, and other chemical compounds directly from dual cartridges. Its 33-element design ensures a homogeneous mixture, while the screw-on connection provides a secure, leak-free fit for various cartridge sizes.
Popular Applications & Uses
- Adhesive bonding in assembly and manufacturing- Sealing and gasketing applications- Potting and encapsulating electronic components- Crack and void filling in construction and repair- Structural and composite repair- Dispensing epoxies, polyurethanes, silicones, acrylics, and polyesters
Industries that Commonly Use It
- Aerospace/Defense- Automotive Service/Repair- Cabinet & Woodworking- Chemical Industry- Construction/ Building Services- Electrical Services or Products- Fabrication- General Manufacturing- Industrial Supply- LED/Electronics- Marine- Medical Device/ Prosthetics- Metal Fabrication- Mold Making/ Casting- Plastic Fabrication- Transportation/ Specialty Vehicle
Special and Unique Features
- Low-Waste Design: Engineered to minimize retained material, significantly reducing adhesive waste compared to traditional nozzles.- 33-Element Mixing: Features a high number of mixing elements for superior and thorough blending of two-part materials, even those with differing viscosities.- Screw-On Connection: Provides a secure, leak-proof attachment to standard C-System cartridges, eliminating the need for additional retaining nuts.- Versatile Cartridge Compatibility: Designed for use with 200ml, 400ml, 600ml, and 1500ml 2-part cartridges in various mix ratios (1:1, 2:1, 4:1, 10:1).- Stepped-Tip Outlet: Allows users to easily cut the tip to adjust the bead size and flow rate for precise dispensing.- Short Length Design: Achieves thorough mixing in a shorter length, allowing users to get closer to the bonding surface.
Key Properties
- Efficient Mixing: Ensures consistent and homogeneous blending of two-component materials.- Disposable: Designed for single-use to prevent cross-contamination and curing issues.- Material of Construction: Typically made from high-grade polypropylene for the housing and acetal for the elements, ensuring chemical resistance and industrial safety.- Compatibility with various viscosities: Optimized for both low- and high-viscosity resins.- Reduced Labor Costs: Streamlines the mixing process, reducing manual labor and cleanup time.
Surface Compatibility
The nozzle itself does not directly contact the bonding surface, but it enables the precise application of adhesives and sealants compatible with a wide range of surfaces, including:- Metals- Plastics- Composites- Wood- Concrete- Ceramics- Glass- Various substrates depending on the specific adhesive or sealant being dispensed.
Known backups / known substitutes
- Other Static Mixer Nozzles: Available with different element counts (e.g., 18, 24, 41 elements), lengths, and connection types (bayonet, bell, integral nut).- Manual Mixing: Traditional method involving hand-mixing components, which is less precise, more labor-intensive, and prone to inconsistencies and waste.- Dynamic Mixers: Used in some industrial applications, but static mixers are preferred for their efficiency, durability, and low maintenance in many contexts.
Comparison Note
The OptiMixer stands out due to its 33-element design, which provides superior mixing efficiency, especially for materials with varying viscosities, compared to nozzles with fewer elements (e.g., 18 or 24 elements). Its "low-waste" and "screw-on" features offer significant advantages in material efficiency and ease of use over traditional designs, potentially reducing adhesive waste by a substantial margin and ensuring a secure, leak-free connection without extra hardware. The shorter length also allows for closer application to the work surface, enhancing precision.
