Maven Composites MEK-P Hardener / Liquid Catalyst for Polyster & Vinyl Ester Resins (Methyl Ethyl Keytone Peroxide)
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SKU:
MV_MEKP_ACTIVATOR_0.5OZ
Regular price
$ 3.99 USD
1152 units available
SKU
- Type Activators
- Vendor Cadox by Nouryon
- SKU MV_MEKP_ACTIVATOR_0.5OZ
MEK-P the Industry-Standard Catalyst for Polyster Resins, Vinyl Ester Resins and Gel Coats
MEKP (Methyl Ethyl Ketone Peroxide) is a catalyst used in composites manufacturing for polyester and vinyl ester resins and gel coats. It reacts with the resin (typically Part-A in a 2-part system) to cure it from a reactive liquid into an inert/non-reactive solid. It is used in varying ratios, generally between 1%-3%, depending on the product being used.
MEK-P Hardener is available in a variety of sizes: 1/2 fl oz ( ounce bottle (#69-A) One gallon (#69-D) One case of four gallons (#69-E
Resin formulas that require MEK-P as their curing agent is often packed in a 2-part system or kit with enough MEKP pre-packed to catalyze the resin. However, MEKP may be purchased individually as well.
MEKP is an organic peroxide and should always be handled with care, using the appropriate Personal Protective Equipment, and always referencing the SDS and TDS before use to gain context.
Important Note: Specific curing characteristics and processing parameters can vary based on the type of resin, ambient conditions, and specific composite application. Always refer to the resin manufacturer's TDS, SDS, and all guidelines recommended curing instructions for proper use and expected results.
Shipping Notes:
- MEKP material cannot be returned, there are no returns.
- This material cannot ship via Air.
- 1/2 oz, 2oz, and 10-oz bottles can ship via Limited Quantities Ground service no problem. NOTE: Some ordes of 10 ounces may ship in multiple 2 ounce bottles.
- 1-Gallon pails and larger must ship via Ground Hazardous Materials Classification, and the $50 hazmat courier surcharge will be added during checkout.
Important information about the use of MEKP as a catalyst in composites:
- Role of MEK-P as the Catalyst: In composites, a catalyst is used to start and even accelerate the curing (hardening) process of a resin formula/system. MEKP is a class of free-radical initiators, meaning that it triggers the polymerization reaction in polyester and vinyl ester resins, and leads to the formation of an inert solid with durable properties.
- Mixing with a Resin: MEK-P is typically mixed with a resin formula just before application/installation/pouring. It is what initiates the reactive process, that is typically defined by different popular setting steps: 1) set time/working life/pot life, 2) handling strength time/functional cure time, and 3) full cure time. The ratio of resin formula (typically labeled Part-A) and MEK-P catalyst (typically labeled Part-B) is carefully controlled and measured to achieve particular desired curing characteristics and processing times. The specific mixing ratio and mixing instructions may vary depending on the resin manufacturer's recommendations and application instructions.
- Curing Process: Once MEKP is mixed with the resin, a chemical reaction starts that causes the resin to crosslink and solidify. The curing process can be accelerated by applying heat, which helps to speed up the reaction and shorten the overall curing time. Refer to the resin manufacturer's TDS and recommendations and application instructions for detailed information about Set Times, Handling Strength Times, and Full Cure Times that can be expected during the curing process.
- Safety Precautions: MEKP is a hazardous substance and should be handled with caution. It is necessary to read the formula's TDS and SDS, and all additional manufacturer's literature on applying MEK-P into their resin systems. This is necessary to gain context on safely storing, handling, applying, and discarding this chemical. MEK-P is flammable, corrosive and can release toxic fumes, so appropriate safety measures, such as wearing protective gloves, goggles, and working in a well-ventilated area, should be followed. Always consult the safety data sheet (SDS) and follow the guidelines for proper handling, storage, and disposal.
- Shelf Life: MEKP has a limited shelf life and can degrade over time, affecting its effectiveness as a catalyst. It is important to check the expiration date and use fresh MEKP to ensure reliable curing performance.
Product Name
Maven Composites MEK-P Hardener / Liquid Catalyst for Polyester & Vinyl Ester Resins (Methyl Ethyl Ketone Peroxide)
Brief Description
Maven Composites MEK-P Hardener is a liquid catalyst, also known as Methyl Ethyl Ketone Peroxide, specifically formulated to initiate the curing process of unsaturated polyester resins, vinyl ester resins, and gel coats. It acts as a free-radical initiator, transforming these liquid resins into solid, durable, and inert materials at room temperature. This product is essential for achieving the desired mechanical properties, chemical resistance, and dimensional stability in composite materials.
Popular Applications & Uses
- Curing of polyester and vinyl ester resins in composite manufacturing.- Hardening of gel coats for various surfaces.- Production of fiberglass-reinforced plastics.- Manufacturing of automotive parts and body fillers.- Construction of boats, yachts, and marine components.- Fabrication of chemical storage tanks, pipes, and containment systems.- Creation of corrosion-resistant coatings.- Potting and encapsulating electronic components.- Concrete reinforcement applications.- Mold making and casting.- General repair and fabrication of composite structures.
Industries that Commonly Use It
- Aerospace/Defense- Automotive Service/Repair- Chemical Industry- Concrete- Construction/ Building Services- Energy (e.g., Wind Energy/Power)- Fabrication- Flooring Installer or Manufacturer- General Manufacturing- Government & Military- LED/Electronics- Marine- Mold Making/ Casting- Petroleum Industry, Products or Services- Plastic Fabrication- Pool/Spa/Plumbing- Prosumer (Hobbyists)- Transportation/ Specialty Vehicle
Special and Unique Features
- **Industry Standard Catalyst:** Widely recognized and used for polyester and vinyl ester resins and gel coats.- **Room Temperature Cure:** Initiates curing reactions effectively at ambient temperatures.- **Versatile Reactivity:** Can be used in varying ratios (typically 1%-3%) to control cure time and pot life, depending on the specific resin and ambient conditions.- **Free-Radical Initiator:** Triggers the polymerization process, leading to cross-linking and solidification.- **Enhances Durability:** Contributes to the formation of inert solids with durable properties, enhancing bond strength and resistance to environmental elements.
Key Properties
- **Chemical Base:** Methyl Ethyl Ketone Peroxide (MEKP).- **Appearance:** Colorless, oily liquid.- **Function:** Catalyst, Hardener, Initiator.- **Curing Mechanism:** Initiates polymerization and cross-linking in unsaturated polyester and vinyl ester resins.- **Mixing Ratio:** Generally 1%-3% by volume of resin, but specific ratios vary by resin type and desired cure characteristics.- **Safety:** Hazardous substance; flammable, corrosive, and can release toxic fumes. Requires appropriate PPE and ventilation.- **Shelf Life:** Limited shelf life; effectiveness can degrade over time.- **Viscosity:** High-viscosity liquid.
Surface Compatibility
- Polyester Resins (Unsaturated)- Vinyl Ester Resins- Gel Coats (including tooling gel coats)- Fiberglass (when used with compatible resins)- Carbon Fibers (when used with compatible resins)- Aramid Fibers (when used with compatible resins)- Concrete (when used with compatible resins for lining/coating)- Steel (when used with compatible resins for lining/coating)
Known backups / known substitutes
- **Benzoyl Peroxide (BPO):** Can be used for similar purposes in initiating polymerization of unsaturated polyester resins.- **Other Initiator Formulations:** Various other initiators and catalysts exist, some heat-activated or designed for specific curing characteristics.- **Different MEKP Formulations:** MEKP is available in multiple formulations, often stabilized with phlegmatizers for safer handling.
Comparison Note
MEK-P is the industry-standard catalyst for polyester and vinyl ester resins, offering reliable room-temperature curing and contributing to the robust properties of the final composite. While other initiators like Benzoyl Peroxide (BPO) can serve similar functions, MEK-P is particularly noted for its efficiency in initiating polymerization and cross-linking in a wide range of applications. Its performance characteristics, such as cure time and pot life, are influenced by concentration, resin type, temperature, and the presence of accelerators or inhibitors, allowing for tailored application. It is generally more stable in storage and less sensitive to shock and temperature compared to acetone peroxide.
Search Tags
MEKP, Methyl Ethyl Ketone Peroxide, Hardener, Liquid Catalyst, Polyester Resin Catalyst, Vinyl Ester Resin Catalyst, Gel Coat Hardener, Composites Curing Agent, Resin Initiator, Polymerization Catalyst, Fiberglass Hardener, Composite Manufacturing, Curing Agent, Maven Composites, Peroxide Catalyst, Room Temperature Cure, Resin Additive
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And especially if you are considering or comparing a few different formulas. Our datasheet server can help you download the necessary data to help u decide and keep your project going.
Click Here to visit our Datasheet Server (TDS, SDS, Fact Sheets, Selector Guides, etc)