Xemex X2-G8-7S Ultra-Low Waste Mixing Nozzles (with Integrated Nut) for larger cartridges like 200ml, 400ml, 600ml, 1500ml (1:1, 2:1, 4:1, 10:1)

Product Name

Xemex X2-G8-7S Ultra-Low Waste Mixing Nozzles (with Integrated Nut) for larger cartridges like 200ml, 400ml, 600ml, 1500ml (1:1, 2:1, 4:1, 10:1)

Brief Description

The Xemex X2-G8-7S is a revolutionary static mixing nozzle designed for efficient and thorough mixing of two-part adhesives, sealants, and resins from larger cartridges (200ml to 1500ml) with various mix ratios (1:1, 2:1, 4:1, 10:1). It features a patented 10X mixing technology that achieves superior, uniform mixing with significantly fewer elements (7 elements compared to 24 or 32+ in traditional mixers), leading to ultra-low material waste. The integrated screw-on nut ensures easy and secure attachment to bell-style cartridge fittings and meter-mix systems.

Popular Applications & Uses

- Structural bonding applications across various materials- Dispensing two-component epoxy adhesives, polyurethane adhesives and sealants, methyl methacrylate (MMA) adhesives, polyester resins, silicone sealants, and acrylic adhesives- Seam sealing in automotive and industrial applications- Potting and encapsulating resins for electronics- Composite manufacturing- General assembly and repair requiring precise and consistent mixing of two-part materials

Industries that Commonly Use It

- Aerospace/Defense for high-strength bonding- Automotive Service/Repair for structural bonding and seam sealing- Construction/Building Services for adhesives and sealants- General Manufacturing for diverse bonding and assembly needs- Metal and Plastic Fabrication for joining components- Electrical Services or Products and LED/Electronics for potting and encapsulating- Marine for durable sealing and bonding in harsh environments- Mold Making/Casting for resin applications- Transportation/Specialty Vehicle manufacturing and repair

Special and Unique Features

- **Ultra-Low Waste Design:** Reduces material waste by up to 75% compared to traditional mixers due to its shorter profile and optimized internal geometry.- **Patented 10X Mixing Technology:** Achieves superior, homogenous mixing with only 7 elements, outperforming traditional mixers with 32 or more elements.- **Integrated Screw-On Nut:** Provides a secure, leak-free connection to bell-style cartridge and meter-mix systems, eliminating the need for separate retaining nuts.- **Compact and Rigid Design:** The shorter length (e.g., 50mm) brings the dispensing tip closer to the work surface, enhancing operator dexterity and accuracy, especially in automated systems.- **Versatile Compatibility:** Works with common adhesive ratios (1:1, 2:1, 4:1, 10:1) and a wide range of two-part materials including epoxy, methacrylate, urethane, and silicone.- **Stepped Nozzle Tip:** Allows for adjustment of the outlet diameter to control bead size and profile.- **Made in the USA:** Ensures faster, more reliable lead times and quality control.

Key Properties

- **Mixing Elements:** 7 elements (equivalent to 24+ traditional elements)- **Cartridge Compatibility:** Designed for larger cartridges (200ml, 400ml, 600ml, 1500ml)- **Mix Ratios:** 1:1, 2:1, 4:1, 10:1- **Connection Style:** Integrated Screw-On Nut (threaded bell) for bell-style fittings- **Material Compatibility:** Optimized for epoxy, methacrylate, urethane, and silicone adhesives and sealants- **Low Retained Volume:** Significantly reduces adhesive waste during purges or nozzle changes (e.g., 3.9 mL for X2-G8-7S).- **Tip Type:** Stepped tip for adjustable bead size

Surface Compatibility

While the nozzle itself does not directly contact the bonding surface, it is designed to dispense thoroughly mixed two-part adhesives and sealants that are compatible with a wide array of substrates, including:- Metals (e.g., e-coated metals, standard metals)- Plastics (e.g., polypropylene, polyethylene, PTFE, UHMW)- Composites- Wood- Concrete- Glass- Ceramics- Various other materials where two-part epoxies, urethanes, methacrylates, and silicones are typically used for bonding, sealing, or encapsulating.

Known backups / known substitutes

- Traditional static mixing nozzles with helical or square elements from brands like Sulzer Mixpac, Nordson EFD, and Infinity Bond.- Quadro static mixers (also known as turbo mixers) which offer improved mixing in shorter nozzles.- Other static mixer nozzles with bayonet or different bell-style connections, requiring a separate retaining nut.

Comparison Note

The Xemex X2-G8-7S stands out from traditional static mixers by offering significantly reduced material waste (up to 75%) and superior mixing performance with fewer elements (7 vs. 24+). Its patented 10X mixing technology and compact design provide enhanced dexterity and accuracy, particularly beneficial in automated dispensing systems, while also simplifying inventory by working across multiple mix ratios. The integrated nut streamlines installation and removal compared to nozzles requiring separate retaining nuts.