Xemex X2-FZ8-8 Ultra-Low Waste Mixing Nozzles (F-Style / F-System) for larger 4:1 and 10:1 cartridges 250ml & 490ml

Product Name

Xemex X2-FZ8-8 Ultra-Low Waste Mixing Nozzles (F-Style / F-System) for larger 4:1 and 10:1 cartridges 250ml & 490ml

Brief Description

The Xemex X2-FZ8-8 Ultra-Low Waste Mixing Nozzles are advanced static mixers designed for efficient and precise blending of two-part adhesives, sealants, and other multi-component materials. Utilizing patented 10X mixing technology, these F-Style/F-System nozzles achieve superior mixing performance with significantly fewer elements and drastically reduce material waste by up to 75% compared to traditional static mixers. They are specifically engineered for larger 250ml and 490ml cartridges with 4:1 and 10:1 mix ratios.

Popular Applications & Uses

- Mixing two-component epoxy adhesives, methacrylates, urethanes, silicones, and acrylics.- Structural bonding applications.- Potting and encapsulating resins for electronics.- Seam sealing in automotive and industrial applications.- Composite manufacturing requiring precise resin and catalyst mixing.- General assembly and repair where two-part materials are used.

Industries that Commonly Use It

- Aerospace/Defense- Automotive Service/Repair- Chemical Industry (for adhesive formulation and dispensing)- Construction/ Building Services (for construction adhesives)- Electrical Services or Products (for electronics assembly, potting, and encapsulation)- Fabrication- General Manufacturing- Medical Device/ Prosthetics- Metal Fabrication- Mold Making/ Casting (for potting and encapsulating resins)- Plastic Fabrication- Transportation/ Specialty Vehicle

Special and Unique Features

- Patented Xemex 10X mixing technology for superior blending.- Ultra-low waste design, reducing material waste by up to 75%.- Shorter nozzle length (e.g., 50mm) with fewer elements (7-8 elements) providing equivalent or better mixing than traditional 32+ element mixers.- Compact and rigid design eliminates automation accuracy problems from bent nozzles.- Reduces air entrapment issues during mixing.- F-System connection for compatibility with larger 250ml and 490ml cartridges.- Compatible with high-ratio 4:1 and 10:1 adhesive systems.- Available with stepped or Luer-Lock tips for precise bead control and dispensing.- Polyester inserts for moisture-sensitive formulations.- Made in the USA, ensuring consistent quality and reliable lead times.

Key Properties

- Highly efficient and consistent mixing of two-part materials.- Durable polypropylene housing and polyester inserts.- Optimized for various viscosities of epoxies, methacrylates, urethanes, and silicones.- Ensures precise mix ratios, improving bond strength and cure performance.- Minimizes operational costs by reducing material waste.- Designed for easy integration with manual and automated dispensing systems.

Surface Compatibility

These mixing nozzles are designed to dispense two-part adhesives and sealants that are compatible with a wide range of substrates, including:- Metals- Plastics- Composites- Wood- Glass- Ceramics

Known backups / known substitutes

- Traditional helical (round) static mixing nozzles.- Traditional square (quadro) static mixing nozzles.- Direct upgrade from Medmix Sulzer MFQX and MFHX mixers.

Comparison Note

The Xemex X2-FZ8-8 nozzles offer a significant advantage over traditional static mixers by providing superior mixing quality with fewer elements and a much shorter length. This innovative design leads to up to 75% less retained material waste per nozzle, translating to substantial cost savings and reduced environmental impact. Their compact and rigid structure also enhances precision in automated dispensing, eliminating common issues like nozzle bending or misalignment.