Xemex X2-F8-8S Ultra-Low Waste Ultra-High 62x Mix Mixing Nozzles (F System) for larger cartridges like 200ml, 400ml, 600ml, 1500ml (1:1, 2:1)

Product Name

Xemex X2-F8-8S Ultra-Low Waste Mixing Nozzles (with
Integrated Nut) for larger cartridges like 200ml, 400ml, 600ml, 1500ml (1:1,
2:1)

Brief Description

The Xemex X2-F8-8S is a revolutionary static mixing
nozzle designed for efficient and thorough mixing of two-part adhesives,
sealants, and resins from larger cartridges (200ml to 1500ml) with various mix
ratios (1:1, 2:1). It features a patented 10X mixing technology that achieves
superior, uniform mixing with significantly fewer elements (8 elements compared
to 24 or 32+ in traditional mixers), leading to ultra-low material waste. The
integrated screw-on nut ensures easy and secure attachment to bell-style
cartridge fittings and meter-mix systems.

Popular Applications & Uses

- Structural bonding applications across various materials-
Dispensing two-component epoxy adhesives, polyurethane adhesives and sealants,
methyl methacrylate (MMA) adhesives, polyester resins, silicone sealants, and
acrylic adhesives- Seam sealing in automotive and industrial applications-
Potting and encapsulating resins for electronics- Composite manufacturing-
General assembly and repair requiring precise and consistent mixing of two-part
materials

Industries that Commonly Use It

- Aerospace/Defense for high-strength bonding- Automotive
Service/Repair for structural bonding and seam sealing- Construction/Building
Services for adhesives and sealants- General Manufacturing for diverse bonding
and assembly needs- Metal and Plastic Fabrication for joining components-
Electrical Services or Products and LED/Electronics for potting and
encapsulating- Marine for durable sealing and bonding in harsh environments-
Mold Making/Casting for resin applications- Transportation/Specialty Vehicle manufacturing
and repair

Special and Unique Features

- **Ultra-Low Waste Design:** Reduces material waste by up
to 75% compared to traditional mixers due to its shorter profile and optimized
internal geometry.- **Patented 10X Mixing Technology:** Achieves superior,
homogenous mixing with only 7 elements, outperforming traditional mixers with
32 or more elements.- **Integrated Screw-On Nut:** Provides a secure, leak-free
connection to bell-style cartridge and meter-mix systems, eliminating the need
for separate retaining nuts.- **Compact and Rigid Design:** The shorter length
(e.g., 50mm) brings the dispensing tip closer to the work surface, enhancing
operator dexterity and accuracy, especially in automated systems.- **Versatile
Compatibility:** Works with common adhesive ratios (1:1, 2:1, 4:1, 10:1) and a
wide range of two-part materials including epoxy, methacrylate, urethane, and
silicone.- **Stepped Nozzle Tip:** Allows for adjustment of the outlet diameter
to control bead size and profile.- **Made in the USA:** Ensures faster, more
reliable lead times and quality control.

Key Properties

- **Mixing Elements:** 7 elements (equivalent to 24+
traditional elements)- **Cartridge Compatibility:** Designed for larger
cartridges (200ml, 400ml, 600ml, 1500ml)- **Mix Ratios:** 1:1, 2:1-
**Connection Style:** F-System- **Material Compatibility:** Optimized for
epoxy, methacrylate, urethane, and silicone adhesives and sealants- **Low
Retained Volume:** Significantly reduces adhesive waste during purges or nozzle
changes (e.g., 3.9 mL for X2-F8-8S).- **Tip Type:** Stepped tip for adjustable
bead size

Surface Compatibility

While the nozzle itself does not directly contact the
bonding surface, it is designed to dispense thoroughly mixed two-part adhesives
and sealants that are compatible with a wide array of substrates, including:-
Metals (e.g., e-coated metals, standard metals)- Plastics (e.g., polypropylene,
polyethylene, PTFE, UHMW)- Composites- Wood- Concrete- Glass- Ceramics- Various
other materials where two-part epoxies, urethanes, methacrylates, and silicones
are typically used for bonding, sealing, or encapsulating.

Known backups / known substitutes

- Traditional static mixing nozzles with helical or square
elements from brands like Sulzer Mixpac, Nordson EFD, and Infinity Bond.-
Quadro static mixers (also known as turbo mixers) which offer improved mixing
in shorter nozzles.- Other static mixer nozzles with bayonet or different
bell-style connections, requiring a separate retaining nut.

Comparison Note

The Xemex X2-F8-8S stands out from traditional static mixers
by offering significantly reduced material waste (up to 75%) and superior
mixing performance with fewer elements (7 vs. 24+). Its patented 10X mixing
technology and compact design provide enhanced dexterity and accuracy,
particularly beneficial in automated dispensing systems, while also simplifying
inventory by working across multiple mix ratios. The integrated nut streamlines
installation and removal compared to nozzles requiring separate retaining nuts.