Piston Insertion Tool for 1500 1:1 ratio 2-Part cartridges - MixPac J-System
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SKU:
PIDQ 1500-01-01_DUP2
Regular price
$35.00 CAD
19 units available
SKU
- Type Piston Insertion Tool
- Vendor Maven Cartridges
- SKU PIDQ 1500-01-01_DUP2
The piston insertion tool for 1500ml J-Series Sulzer MixPac cartridges makes installing & sealing the pistons easy and standardized, and is a crucial step after filling operations are complete.
Part Number: PIDQ_1500-01-01
Works with Atlas Professional 1500ml 1:1 ratio 2-Part empty cartridges, and Sulzer's J-Series 1500ml 1:1 2-Part empty cartridges.
How it works: Four easy steps.
Installing pistons with the insertion tool is super easy once you understand how the piston is built and how to use the insertion tool.
The Pistons are the next generation of piston technology, incorporating a diaphragm instead of a push-pin. The Insertion Tool opens the diaphragm up so air can release during installation.
- Notice that the insertion tool has a bump or button on the top side. This button is very important, and is used to both hold the piston in place AND push/keep the air release diaphragm open during insertion/installation.
- Place the piston atop the insertion tool, so that the gray diaphragm side is facing up atop the tool and the hard plastic spokes side is facing down onto the tool. Make sure that the Insertion tool's button or bump fits inside the center hole/cavity of the piston, so that it helps keep the piston on the tool.
- Using the insertion tool, press the piston inside the back end of the cartridge and gently press it in. The 'bump' or 'button' on the tool keeps the Piston's air release valve/diaphragm open so that air can escape as the piston is pushed in.
- Finally, when the piston hits the adhesive or material, you will feel a gentle resistance, and stop. The piston automatically seals as soon as you remove the insertion tool. The piston is now installed, sealed, and air has been evacuated.
This video illustrates a cross section of how the Piston Insertion tool holds open the Piston to allow the trapped-in air to release out of the cartridge while the pistons are pressed/pushed down during the installation step.
Product Name
- Piston Insertion Tool for 1500 1:1 Ratio 2-Part Cartridges - MixPac J-System
Brief Description
- This specialized tool is designed to facilitate the easy, standardized, and air-free installation and sealing of pistons into 1500ml, 1:1 ratio, two-part adhesive cartridges, specifically those compatible with the Sulzer MixPac J-System and Atlas Professional series. It ensures proper piston seating and allows air to escape during insertion, preventing air pockets in the dispensed material.
Popular Applications & Uses
- Installing pistons into empty 2-component adhesive cartridges after filling.- Preparing cartridges for dispensing various two-part materials like crack sealants, epoxy resins, cement mortar, silicone, acrylic, polyurethane, and other adhesives.- Ensuring air-free sealing of cartridges for consistent and reliable dispensing.
Industries that Commonly Use It
- Construction/ Building Services (for crack repair, waterproofing, roofing, chemical anchoring, structural adhesives)- General Manufacturing (for various industrial adhesive applications)- Aerospace/Defense (for specialized adhesive applications)- Energy (including solar power installations and wind turbines)- Chemical Industry (for packaging and dispensing chemical anchoring products, sealants, and adhesives)- Transportation/ Specialty Vehicle (for assembly using 2-component adhesives)
Special and Unique Features
- Specifically designed for 1500ml 1:1 ratio Sulzer MixPac J-System and Atlas Professional cartridges.- Features a "bump" or "button" that holds the piston and keeps its air-release diaphragm open during insertion.- Enables air to escape as the piston is pushed in, preventing trapped air.- Ensures pistons are seated correctly and sealed automatically upon tool removal.- Standardizes the piston installation process for consistency.
Key Properties
- Compatibility: Designed for 1500ml, 1:1 ratio, 2-part cartridges of the MixPac J-System and Atlas Professional series.- Functionality: Facilitates air-free piston insertion and sealing.- Material Handling: Supports cartridges filled with various 2-component adhesives, sealants, and resins.- Ease of Use: Simple four-step installation process.
Surface Compatibility
- This tool does not directly interact with application surfaces but rather with the internal components of adhesive cartridges. It is compatible with pistons designed for 2-part cartridges made from materials like polypropylene (PP) and polyamide (PA/nylon), commonly used in MixPac J-System cartridges.
Known backups / known substitutes
- Manual piston insertion methods (though less standardized and prone to air entrapment).- Automated or semi-automated piston inserters for high-volume production, such as the Atlas 2K Piston Inserter, which offers an efficient, repeatable, and cost-effective solution for installing air-free pistons.
Comparison Note
- This piston insertion tool offers a significant advantage over manual methods by standardizing the piston installation process and actively facilitating air release, which is critical for the integrity and performance of two-part adhesive systems. While automated systems like the Atlas 2K provide higher efficiency for large-scale operations, this manual tool is ideal for smaller to medium-scale filling operations, ensuring reliable, air-free piston seating without the investment in fully automated machinery.
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And especially if you are considering or comparing a few different formulas. Our datasheet server can help you download the necessary data to help u decide and keep your project going.
Click Here to visit our Datasheet Server (TDS, SDS, Fact Sheets, Selector Guides, etc)