Product Name
Extra Mixing Nozzles Compatible with the Cartridges that you Ordered
Brief Description
These are static mixing nozzles designed to ensure thorough and consistent mixing of two-part adhesives, sealants, epoxies, and other reactive materials directly from dual cartridges. They feature internal elements that blend the separate components into a homogeneous mixture as they are dispensed, eliminating the need for manual mixing.
Popular Applications & Uses
- Bonding and assembly in manufacturing.- Sealing and gasketing applications.- Potting and encapsulation of electronic components.- Structural repairs and fabrication.- Chemical anchoring in construction.- Dispensing two-part epoxies, polyurethanes, silicones, and acrylics.
Industries that Commonly Use It
- Aerospace/Defense- Automotive Service/Repair- Cabinet & Woodworking- Construction/ Building Services- Electrical Services or Products- Energy- Engineering Services- Fabrication- General Manufacturing- Government & Military- LED/Electronics- Marine- Metal Fabrication- Mold Making/ Casting- Plastic Fabrication- Pool/Spa/Plumbing- Prosumer- Sign & Display- Special Effects/ Scenic Design- Transportation/ Specialty Vehicle
Special and Unique Features
- Static Mixing Elements: No moving parts; internal helical or square elements ensure thorough, consistent mixing by dividing and recombining material streams.- Disposable Design: Designed for single-use, preventing cross-contamination and simplifying cleanup.- Optimized for Two-Part Systems: Specifically engineered for dual-cartridge adhesives and sealants, ensuring proper ratio and homogeneity.- Variety of Configurations: Available in different lengths, diameters, and element counts to suit various material viscosities, cure times, and bead sizes.- Precision Dispensing: Tapered or stepped tips can be cut to control bead size for precise application.- Minimizes Waste: Allows for storage of leftover adhesive in the cartridge with the used nozzle, which can then be replaced for continued use.
Key Properties
- Material: Typically high-grade polypropylene or other durable plastics.- Mixing Ratio Compatibility: Designed for specific adhesive mix ratios (e.g., 1:1, 2:1, 4:1, 10:1).- Connection Type: Various inlet connections (e.g., bayonet, twist-cap, bell-mouth) to fit different cartridge systems (e.g., A-System, B-System, F-System, Duo-Pak).- Element Design: Helical or square (Quadro) mixing elements.- Outlet Options: Stepped, tapered, straight, or luer lock tips for varied dispensing needs.- Industrial Grade: Often silicone-free and suitable for professional applications.
Surface Compatibility
- These nozzles are compatible with a wide range of surfaces indirectly, as their primary function is to dispense two-part adhesives and sealants. The compatibility is determined by the adhesive being dispensed.- Adhesives dispensed through these nozzles are commonly compatible with:- Metals (steel, aluminum, etc.)- Plastics (ABS, PVC, polycarbonate, etc.)- Composites (fiberglass, carbon fiber)- Wood and wood products- Concrete, masonry, and stone- Glass and ceramics- Rubber
Known backups / known substitutes
- Manual Hand Mixing: Mixing two-part components by hand with a stick or spatula, typically in a cup. This method is prone to inconsistencies and air entrapment.- Mechanical Mixers: Automated mixing equipment, often used for larger volumes or continuous dispensing lines.- Pre-mixed Adhesives: Single-component adhesives or pre-mixed two-part systems (though these often have limited shelf life once mixed).- Different Nozzle Designs: Other static mixer nozzle brands or configurations (e.g., Sulzer Mixpac, 3M EPX, Infinity Bond) that fit the same cartridge type.
Comparison Note
- Static mixing nozzles offer superior consistency and homogeneity compared to manual hand mixing, significantly reducing the risk of improper cure and bond failure.- They are more cost-effective and flexible for smaller to medium-volume applications than large mechanical mixing systems.- Their disposable nature eliminates the need for cleaning, saving time and reducing solvent use.- Compared to not using a mixing nozzle, they ensure the chemical reaction of two-part materials occurs correctly, leading to optimal performance, strength, and durability of the adhesive or sealant.
